InfraStake®
Listed below is a general overview of the components that comprise a standard InfraStake module, a related spare parts reference guide follows:
1. Concentrator: The concentrator directs the IR energy and acts as the part clamp for typical staking applications. Extol manufactures a number of standard and custom concentrators. For re-ordering purposes, reference the ID number on the concentrator or refer to the machine Job Number when contacting Extol.
2. Punch: The punch forms the semi-molten stud or wall section into the desired profile. The punch is typically a custom machined component based on the specific application details. The machine Job Number and/or module number reference is required for re-ordering purposes.
3. Reflector: The reflector columnates the IR energy, provides the bearing surface and guidance for the punch, and houses the lamp assembly. Most reflectors are of a standard design, some have been modified at Extol to facilitate clearance for various application geometries.
4. Lamp Assembly: The lamp assembly consists of the lamp and the lamp holder. Although the lamp is a very durable 'technical grade' device rated at 2000-hour life expectancy, it should be considered a perishable item and spares should be maintained at customer facilities as appropriate.
5. Punch Coupler: The punch coupler connects the punch to punch cylinder via the magnet.
6. Body Sub-Assembly: The body is the main component of the InfraStake module. The body includes: the power cable assembly, cooling air fitting, and contact 'pogo pins'.
7. Magnet: The magnet secures the punch to the punch cylinder.
8. Punch Cylinder: A pneumatic device that extends and retracts the punch, bore and stroke length vary based on application requirements.
9. 'Pogo Pins' (Not shown): Two electrical contact pins installed in the body sub-assembly that transfer the 12V energy from the power cable to the lamp holder.
ISM20 InfraStake Module
| Part Number | Description | Price |
| PJ-I-20880 | ISM20 InfraStake Body | $425.00 |
| PJ-I-20800 | Concentrator - 7 mm diameter aperture | $375.00 |
| PJ-I-20801 | Concentrator - 4 mm diameter aperture | $375.00 |
| PJ-I-20820 | Reflector | $350.00 |
| TBD | Typical Punch | $175.00 |
| PJ-I-20860 | Punch Coupler | $30.00 |
| PJ-IK-10004 | Full-Stroke Sensor with mount | $135.00 |
| PJ-I-20895 | Full-Stroke Sensor Bracket | $5.75 |
| PJ-I-20896 | Full-Stroke Sensor Clamp | $7.75 |
| PJ-I-12002 | Full-Stroke Sensor | $75.00 |
| PJ-I-20870 | 12V Power Cable | $75.00 |
| PJ-I-20840 | 35W Standard Lamp Assembly | $60.00 |
| PJ-I-20881 | Standard Mounting Adapter (5/16"-18 thread) | $20.00 |
| TBD | Complete ISM20 Module Assembly (with general punch geometry | $1,390.00 |
IS125 InfraStake Module
| PJ-I-11121 | IS125 InfraStake Body Sub-Assembly with 1/2" stroke cylinder | $425.00 |
| PJ-I-11122 | IS125 InfraStake Body Sub-Assembly with 3/4" stroke cylinder | $425.00 |
| PJ-I-11600 | Concentrator - 0.200" aperture | $375.00 |
| PJ-I-11812 | Concentrator - 0.270" aperture (dual focal point) | $375.00 |
| PJ-I-11820 | Concentrator - 0.270" aperture (single focal point) | $375.00 |
| PJ-I-11700 | Concentrator - 0.350" aperture | $375.00 |
| PJ-I-11811 | Concentrator - 0.390" aperture | $375.00 |
| PJ-I-11830 | Concentrator - 0.570" aperture | $375.00 |
| PJ-I-11819 | Concentrator - Tab style aperture | $375.00 |
| TBD | Modified Concentrator (any aperture size) | $475.00 |
| PJ-I-11300 | Reflector (R1) | $350.00 |
| PJ-I-11320 | Reflector (R2) | $350.00 |
| TBD | Typical Punch | $175.00 |
| PJ-I-10209 | Punch Coupler - 5/16" width | $30.00 |
| PJ-I-11208 | Punch Cylinder - 1/2" stroke | $60.00 |
| PJ-I-11209 | Punch Cylinder - 3/4" stroke | $60.00 |
| PJ-I-12002 | Full-Stroke Sensor | $75.00 |
|
PJ-I-10104 |
Electrical Contact Plunger ('Pogo Pin') |
$5.50 |
| PJ-I-11831 | Mounting Adapter (5/16"-18 thread) | $7.50 |
| PJ-I-11832 | Mounting Adapter (M10 x 1.5 thread) | $7.50 |
| PJ-I-10119 | 12V Power Cable | $90.00 |
| PJ-I-10413 | 50W Lamp Assembly | $42.00 |
| PJ-I-10411 | 75W Lamp Assembly | $42.00 |
|
PJ-I-11407 |
100W Standard-Output Lamp Assembly |
$42.00 |
|
PJ-I-11408 |
100W High-Output Lamp Assembly |
$45.00 |
|
TBD |
Complete IS125 InfraStake Module Assembly (with general punch geometry) |
$1,250.00 |
IS170 InfraStake Module
|
PJ-I-10100 |
IS170 InfraStake Body |
$400.00 |
|
PJ-I-10500 |
Concentrator |
$400.00 |
|
PJ-I-10300 |
Reflector |
$375.00 |
|
TBD |
Typical Punch |
$175.00 |
|
PJ-I-10209 |
Punch Coupler - 5/16" width |
$30.00 |
|
PJ-I-10201 |
Punch Cylinder |
$60.00 |
|
PJ-I-15201 |
Punch Cylinder - with full-stroke option |
$75.00 |
|
PJ-I-12001 |
Full-Stroke Sensor |
$75.00 |
|
PJ-I-10104 |
Electrical Contact Plunger ('Pogo Pin') |
$5.50 |
|
PJ-I-10407 |
100W Standard-Output Lamp Assembly |
$42.00 |
|
PJ-I-10408 |
100W High-Output Lamp Assembly |
$45.00 |
|
TBD |
Complete IS170 InfraStake Module Assembly (with general punch geometry) |
$1,400.00 |
Miscellaneous
|
PJ-IK-10000 |
InfraStake Tool Kit (includes polish kit, flow meter assembly, & T-Handle Wrench) |
$90.00 |
|
PJ-I-20890 |
0-100 SCFH Cooling-Air Flow Meter Assembly |
$75.00 |
|
PJ-I-29010 |
Award-Glo' Polish with Cloth |
$15.00 |
|
PJ-I-29020 |
Replacement 0.1 Micron Filter Element |
$20.00 |
|
PJ-I-70095 |
3/32" T-Handle Allen Wrench (for Punch-Coupler), IS125/IS170 modules |
$6.50 |
| PJ-I-11126 | 2 mm T-Handle Allen Wrench (for Punch-Coupler), ISM20 modules | $6.50 |
IW125 InfraWeld Module
|
PJ-I-14503 |
Concentrator (includes seal with clamp) |
$430.00 |
|
PJ-I-11311 |
Reflector (includes O-ring) |
$360.00 |
|
PJ-I-14001 |
O-ring for Reflector |
$2.50 |
|
PJ-I-11116 |
InfraWeld Body sub-assembly |
$390.00 |
|
PJ-I-10104 |
Electrical Contact Plunger ('Pogo Pin') |
$5.50 |
| PJ-I-11831 | Mounting Adapter (5/16"-18 thread) | $7.50 |
|
PJ-I-11408 |
100W High-Output Lamp Assembly |
$45.00 |
|
PJ-I-11817 |
Concentrator Seal |
$22.00 |
|
PJ-I-11116 |
Complete IW125 InfraWeld Module Assembly |
$1,390.00 |

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